Setting Up for Success: Properly Preparing Powder and Powder Coating Gun for Coating

Join Joey Golliver, the world-renowned powder coating expert and author of “The Powder Coach’s Playbook,” as he explains how to properly set up your powder and powder coating gun for coating in this instructional video.


Properly Preparing Powder and Powder Coating Gun for Coating

Introduction: In this comprehensive tutorial, Joey shares step-by-step instructions for preparing powder and calibrating your powder coating gun to ensure optimal coating results.

Key Steps for Powder and Gun Preparation:

  1. Ensuring Powder Consistency:
    • Storage Conditions: Store powder in a cool, dry place to prevent clumping and contamination.
    • Sifting: Sift the powder before use to break up any clumps and ensure a smooth application.
    • Mixing: If using recycled powder, mix it thoroughly with fresh powder to maintain consistency.
  2. Setting Up the Powder Coating Gun:
    • Gun Calibration: Follow the manufacturer’s guidelines for calibrating your powder coating gun.
    • Airflow Settings: Adjust the airflow settings to ensure a consistent and even powder flow.
    • Voltage and Amperage: Set the voltage and amperage according to the type of powder and part being coated.
  3. Adjusting Gun-to-Part Distance:
    • Optimal Distance: Maintain a consistent gun-to-part distance, typically between 6-12 inches, to achieve uniform coverage.
    • Angle and Movement: Hold the gun at the correct angle and use smooth, even strokes to cover the part completely.

Practical Tips for Successful Setup:

  1. Pre-Coating Checks:
    • Nozzle Inspection: Check the gun nozzle for any blockages or wear that could affect powder flow.
    • Hose Inspection: Ensure that the hoses are clean and free from any powder buildup.
  2. Consistency in Application:
    • Technique: Develop a consistent application technique to ensure even coverage and avoid overspray.
    • Practice: Practice on test pieces to perfect your technique and make necessary adjustments.
  3. Troubleshooting Common Issues:
    • Uneven Coverage: Adjust airflow settings and gun-to-part distance if you notice uneven coverage.
    • Clumping: Sift the powder and ensure proper storage to prevent clumping.

Industry-Proven Techniques:

  1. Advanced Settings:
    • Pulse Mode: Use pulse mode on the gun for difficult-to-coat areas to improve coverage.
    • Custom Settings: Experiment with custom settings for different powders and part geometries to achieve the best results.
  2. Maintenance:
    • Regular Cleaning: Clean the gun and equipment regularly to prevent buildup and ensure consistent performance.
    • Scheduled Maintenance: Follow a maintenance schedule to keep your equipment in top condition.

Conclusion: Don’t settle for subpar coating setups! Hit play now to gain expert guidance from Joey Golliver and learn valuable techniques for properly preparing your powder and powder coating gun for successful coatings. Watch the video here. Like, subscribe, and share to support the channel and empower others with essential powder coating knowledge. Let’s set up for success in powder coating together!


By following Joey Golliver’s expert advice on setting up your powder and powder coating gun, you’ll be better equipped to achieve smooth finishes, consistent coverage, and efficient coating processes. Implement these strategies to ensure your powder coating operations are set up for success, leading to superior results and satisfied clients.

Click the link below to sign up for the next Powder-X Coating Systems training. https://powderx.com/contact-us/
OR Call 888-326-4840

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