Demystifying Outgassing: Understanding the Process and Application in Powder Coating

Join Joey Golliver, the world-renowned powder coating expert and author of “The Powder Coach’s Playbook,” as he delves into the process of outgassing and its application in powder coating in this enlightening video.

Understanding Outgassing in Powder Coating

Introduction: In this comprehensive discussion, Joey explains what outgassing is and how it occurs during the powder coating process. Discover why outgassing is important for preventing surface defects, such as bubbles or pinholes, and learn when and how to apply this technique effectively.

What is Outgassing?

  1. Definition:
    • Outgassing refers to the release of trapped gases from within a substrate during the curing process of powder coating.
    • This phenomenon can cause surface defects such as bubbles, pinholes, or craters if not properly managed.
  2. Causes:
    • Gases trapped in porous materials like cast aluminum or zinc.
    • Residual oils, solvents, or moisture within the substrate.
    • Rapid temperature changes during the curing process.

Importance of Outgassing:

  1. Preventing Surface Defects:
    • Outgassing helps to prevent bubbles, pinholes, and craters that can compromise the finish quality and adhesion of the coating.
    • Ensuring a smooth, flawless surface is crucial for both aesthetic and protective properties of the coating.
  2. Improving Coating Adhesion:
    • Proper outgassing ensures that the coating adheres uniformly to the substrate, enhancing its durability and longevity.
    • This is particularly important for high-performance applications where coating failure is not an option.

Outgassing Methods and Techniques:

  1. Pre-Baking:
    • Pre-baking involves heating the substrate to a temperature sufficient to release trapped gases before applying the powder coating.
    • Joey explains optimal temperatures and durations for different materials.
  2. Controlled Heating:
    • Gradual heating during the curing process can minimize rapid gas release, reducing the likelihood of surface defects.
    • Joey shares tips on adjusting oven temperature settings to achieve controlled heating.
  3. Vacuum Degassing:
    • Vacuum degassing involves placing the substrate in a vacuum chamber to remove trapped gases.
    • This method is particularly effective for highly porous materials.

Practical Tips for Effective Outgassing:

  1. Substrate Preparation:
    • Thorough cleaning and degreasing of the substrate to remove oils and contaminants that contribute to outgassing.
    • Joey provides a step-by-step guide on preparing different types of substrates.
  2. Material Considerations:
    • Understanding the specific outgassing properties of various materials, including cast metals, plastics, and composites.
    • Joey discusses material-specific strategies for effective outgassing.
  3. Testing and Monitoring:
    • Regularly testing and monitoring the outgassing process to identify and address potential issues early.
    • Joey highlights tools and techniques for effective monitoring.

Industry Insights and Best Practices:

  1. Case Studies:
    • Joey shares real-world examples of successful outgassing practices and the positive impact on coating quality.
    • These case studies illustrate the practical application of outgassing techniques in various industries.
  2. Expert Advice:
    • Practical advice on troubleshooting common outgassing issues and optimizing your coating process.
    • Joey’s insights help you avoid pitfalls and achieve consistent, high-quality results.

Conclusion: Don’t let outgassing issues compromise your coating results! Hit play now to gain expert guidance from Joey Golliver and optimize your outgassing practices for superior powder coating outcomes. Watch the video here. Like, subscribe, and share to support the channel and empower others with essential powder coating knowledge. Let’s master outgassing techniques for impeccable coatings together!

By understanding and mastering the outgassing process, you can significantly enhance the quality and durability of your powder coatings, ensuring flawless and professional results every time. Joey Golliver’s expertise provides you with the knowledge to tackle outgassing challenges effectively, leading to superior coating outcomes.

Click the link below to sign up for the next Powder-X Coating Systems training.
OR Call 888-326-4840








Leave a Reply

You must be logged in to post a comment.

Call Now!