Deciding the Right Prep: Guidelines for Determining Part Preparation in Powder Coating

Join Joey Golliver, the world-renowned powder coating expert and author of “The Powder Coach’s Playbook,” as he provides guidelines for determining how to prep a part in powder coating and the necessary steps to take in different situations in this informative video.


Guidelines for Determining Part Preparation in Powder Coating

Introduction: In this comprehensive discussion, Joey shares valuable insights into the factors that influence part preparation decisions in powder coating. Discover how to assess substrate materials, surface conditions, coating requirements, and environmental factors to determine the most suitable prep methods for optimal adhesion, finish quality, and durability.

Key Factors in Part Preparation:

  1. Substrate Materials:
    • Different materials require different preparation methods.
    • Joey explains how to identify and handle various substrates like metals, plastics, and composites, ensuring each is prepped appropriately.
  2. Surface Conditions:
    • Assessing the current condition of the part’s surface is crucial.
    • Joey highlights how to evaluate factors such as rust, old coatings, and surface contaminants to determine the necessary prep steps.
  3. Coating Requirements:
    • Different coatings have specific requirements for surface preparation.
    • Joey discusses how to align preparation methods with the type of powder coating being applied, ensuring compatibility and effectiveness.
  4. Environmental Factors:
    • Environmental conditions can impact preparation and coating processes.
    • Joey shares tips on how to account for factors like humidity, temperature, and exposure to elements when preparing parts.

Step-by-Step Preparation Process:

  1. Cleaning:
    • Thorough cleaning is the first step in part preparation.
    • Joey provides techniques for removing grease, oil, and other contaminants using solvents and cleaning agents.
  2. Mechanical Preparation:
    • Mechanical prep methods such as sanding, blasting, or grinding are often necessary.
    • Joey outlines when and how to use these methods to achieve a clean, textured surface for better coating adhesion.
  3. Chemical Preparation:
    • For some materials, chemical treatments like etching or phosphating are recommended.
    • Joey explains the appropriate use of chemical prep methods to enhance surface reactivity and coating adherence.
  4. Inspection and Testing:
    • After preparation, inspecting and testing the surface ensures readiness for coating.
    • Joey shares practical tips for conducting adhesion tests, visual inspections, and other quality control measures.

Practical Tips and Industry Insights:

  • Decision-Making Frameworks:
    • Joey provides frameworks to help you decide the best prep method based on part specifics and project requirements.
    • These frameworks assist in making informed decisions that balance quality, cost, and efficiency.
  • Common Challenges and Solutions:
    • Joey addresses common issues encountered during part preparation and offers solutions to overcome them.
    • Learn how to handle unexpected surface conditions and optimize your prep process.

Conclusion: Don’t leave part preparation to chance! Hit play now to gain expert guidance from Joey Golliver and learn essential guidelines for determining the right prep steps in powder coating. Watch the video here. Like, subscribe, and share to support the channel and empower others with crucial powder coating knowledge. Let’s master part preparation for flawless coatings together!


Joey Golliver’s expertise in part preparation provides a detailed roadmap for achieving successful powder coating results. By understanding and applying the right prep methods based on substrate, surface condition, and environmental factors, you can ensure optimal adhesion, finish quality, and durability in your powder coating projects.

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